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SED to Deliver 22.5% Steam-Efficient Refinery System for Bindals Papers Mills

New 9,000 TCD system in Uttar Pradesh to set record-low steam consumption, creating a benchmark for sustainable sugar production.

Mohali, India, 11th March, 2026Spray Engineering Devices Limited (SED), a global leader in energy-efficient industrial process technologies, has secured a major order from Bindals Papers Mills Limited (BPML) to modernise its sugar refinery in Bijnor, Uttar Pradesh. The project will transform the facility’s traditional white sugar production into refined sugar, powered by advanced systems that drastically cut energy waste.

At the core of this modernisation is a leap in efficiency. The plant, designed to process 9,000 tonnes of cane per day (TCD), will integrate SED’s proprietary boiling and heating technologies to bring steam consumption down to just 22.50% on cane. This represents one of the lowest thermal footprints in the Indian sugar industry, directly lowering operational costs while significantly improving product quality.

Vivek Verma, Managing Director, Spray Engineering Devices Limited, said: “Energy efficiency is increasingly becoming central to the competitiveness of the sugar industry. Through advanced process engineering and modern refinery systems, sugar plants can significantly reduce steam consumption while improving operational reliability. We are proud to partner with BPML on this initiative, which proves that sustainability and profitability can go hand-in-hand.”

Shashi Gupta, President, Bindals Papers Mills Ltd (Unit Sugar & Distillery) added: “Upgrading our Bijnor unit is a key part of our strategy to lead in technology and efficiency. This collaboration with SED allows us to produce superior refined sugar while significantly reducing our carbon footprint. This modernisation will strengthen our regional operations, support local economic development, and ensure we remain competitive for decades to come.”

Under the agreement, SED will undertake detailed engineering, the supply of critical process equipment, automation integration, and commissioning support. The project will incorporate advanced technologies including condensate juice heaters, SED’s proprietary Spray Continuous Pan (SCP?), batch centrifugal systems, and integrated DCS-based automation, enabling improved process control and optimised energy use across refinery operations.

Equipment supply and installation are expected to progress through 2026, with commissioning planned following the completion of erection and performance trials.

About Spray Engineering Devices Ltd. (SED)

Established in 1992, Spray Engineering Devices Ltd. (SED) is a global engineering company specialising in energy-efficient industrial process technologies, providing world-class integrated energy-saving equipment and solutions for water, biofuel, jaggery, and sugar industries across 40+ countries. Specializing in thermal waste heat recovery, evaporation, crystallisation, heat exchange, and condensation systems, SED holds over 100 global IP protections and operates three hi-tech manufacturing units in Baddi, Himachal Pradesh. Recognized by the Government of India for its in-house R&D, SED continues to pioneer sustainable innovations that redefine efficiency and environmental responsibility. For more information, please visit: https://www.sprayengineering.com/

About Bindals Papers Mills Limited (BPML)

Bindals Papers Mills operates integrated sugar and distillery facilities in Uttar Pradesh and continues to invest in modernization initiatives aimed at improving energy efficiency, operational productivity, and long-term sustainability. For more information, please visit: https://www.bindalpapers.com/

Sugar Times
Sugar Timeshttp://sugartimes.co.in
Sugar Times is a monthly Hindi news magazine on sugarcane, ethanol and molasses; founded in co-guidance of sugar industry experienced professionals of the cane dept., scientists of sugar research institutes and experts that is distributed to a national audience in the sugar industry. Setting up a remarkable journey of 6+ years; we now have more than 10,700+ monthly circulation widely in Sugar Industry, Sugar Institutes, Sugar Federations, Sugar Mills, Potential Farmers and other liquor allied distilleries and sugar industries. Considering the geography, we have a strong hold in the northern states of the country. OBJECTIVE: - Our magazine is an initiative for sharing information and knowledge on sugarcane policies, sugarcane farming techniques for the farmers and sugar industry. It covers different articles, write-ups and news on govt. policies, sugar mill updates, molasses data and other important datas of the business.
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